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PostPosted: Wed Dec 19, 2012 11:43 pm 
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Spends Too Much Time Under The Hood

Joined: Sun Apr 06, 2008 12:35 am
Posts: 320
Location: Mary Esther, FL
Well havent posted on here in awhile...Went to Korea and moved to florida and just got settled in for the most part. I still have my awd colt and love it --> http://www.4g61t.org/forum/viewtopic.ph ... &hilit=awd . Anyways picked this up from 2ltrbeater in TX a few months ago --> http://www.4g61t.org/forum/viewtopic.ph ... &hilit=awd . I have been wanting to do a 4g63 swap in one of these for almost 10 years but never found a decent shape AWD 5 speed better yet found one at all. Engine is pretty clean honestly hestitent about pulling the stock motor out :-? I have fully built 2.3 stroker to put in and lots of misc turbo setups laying around that I can use. I havent figured out what setup exactly yet but I know I want to retain the AC and PS for daily purposes and the hot as hell summers here in florida. I need to do some more research and figure out the wiring but other than that I am pretty confident it should be fairly easy. I will post progress as I get stuff done.

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_________________
If it has Tits or a Turbo your gonna have problems...

89 Colt Gt AWD HX40
93 Summit AWD Van 5 speed (2.3 stroker soon)
92 Expo AWD Van Auto


Last edited by Damills on Tue Jun 18, 2013 1:06 pm, edited 3 times in total.

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PostPosted: Wed Dec 19, 2012 11:47 pm 
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Spends Too Much Time Under The Hood

Joined: Sun Apr 06, 2008 12:35 am
Posts: 320
Location: Mary Esther, FL
Step 1 remove engine....check

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_________________
If it has Tits or a Turbo your gonna have problems...

89 Colt Gt AWD HX40
93 Summit AWD Van 5 speed (2.3 stroker soon)
92 Expo AWD Van Auto


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PostPosted: Thu Dec 20, 2012 8:05 pm 
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Member

Joined: Sun Apr 09, 2006 1:06 pm
Posts: 129
Location: sioux falls sd
this excites me!!

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12 dodge charger hemi r/t max
08 r6 modded on e30
89 mirage turbo 4g63t - fast
88 dodge colt 4g32bt - project daily driver


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PostPosted: Fri Dec 21, 2012 2:37 pm 
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Spends Too Much Time Under The Hood

Joined: Sun Apr 06, 2008 12:35 am
Posts: 320
Location: Mary Esther, FL
Contemplating on tearing apart the colt to donate to the minivan....I have always been against tearing apart a good running car. I can piece a setup in the garage together but this setup would be nice in the van. Decisions decisions #-o

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_________________
If it has Tits or a Turbo your gonna have problems...

89 Colt Gt AWD HX40
93 Summit AWD Van 5 speed (2.3 stroker soon)
92 Expo AWD Van Auto


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PostPosted: Fri Dec 21, 2012 7:08 pm 
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2nd Banana
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Joined: Wed Dec 28, 2005 1:16 pm
Posts: 9369
Location: San Diego, CA.
Welcome back! Nice to see you're still fooling around with CSM's

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91 GSX - 511fwhp and 352 lb/ft 25psi 110 octane, 7.68 @ 95.9mph 1/8th 21psi 91 octane, 11.93 @ 112.9mph, 117.7mph best trap speed, 20psi 91 octane
98 Volvo S70 T5 - DD

http://www.facebook.com/captaintonus


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PostPosted: Fri Dec 21, 2012 7:53 pm 
Sweet project, but damn that is a clean looking 2.4 that came out :-? Maybe you should have boosted it till it blew.


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PostPosted: Sat Dec 22, 2012 3:17 am 
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Some call me a god
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Joined: Wed Oct 15, 2008 10:34 am
Posts: 2753
Location: Cincinnati
Did you get that Colt from Cali? I am pretty sure that is mine and RedSleeper's old rig! If you tear it apart you HAVE to let me know, I want that chassis back.


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PostPosted: Sat Dec 22, 2012 3:19 pm 
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Spends Too Much Time Under The Hood

Joined: Sun Apr 06, 2008 12:35 am
Posts: 320
Location: Mary Esther, FL
Yeah Shaun its your old car. I bought it from hemi sleeper about 2 years ago. I'll let you know I have been thinking about getting rid of it.

_________________
If it has Tits or a Turbo your gonna have problems...

89 Colt Gt AWD HX40
93 Summit AWD Van 5 speed (2.3 stroker soon)
92 Expo AWD Van Auto


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PostPosted: Sat Dec 22, 2012 5:15 pm 
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Some call me a god
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Joined: Wed Oct 15, 2008 10:34 am
Posts: 2753
Location: Cincinnati
Did you move from Cali to Florida? I swear you had it in Cali....


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PostPosted: Sun Dec 23, 2012 7:44 pm 
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Restricted Newbie

Joined: Mon Oct 22, 2012 11:28 pm
Posts: 17
Location: Orlando, FL
Nice build


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PostPosted: Mon Dec 24, 2012 10:20 pm 
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Spends Too Much Time Under The Hood

Joined: Sun Apr 06, 2008 12:35 am
Posts: 320
Location: Mary Esther, FL
Yeah i lived in Cali when I bought it. Got it shipped to florida when i got stationed here. Christmas time and family in town is slowing the build down right now. Updates should be coming soon. I am at least going degrease and pressure wash the engine bay tommorrow. Merry xmas!

_________________
If it has Tits or a Turbo your gonna have problems...

89 Colt Gt AWD HX40
93 Summit AWD Van 5 speed (2.3 stroker soon)
92 Expo AWD Van Auto


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PostPosted: Wed Jan 09, 2013 4:15 pm 
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Spends Too Much Time Under The Hood

Joined: Sun Apr 06, 2008 12:35 am
Posts: 320
Location: Mary Esther, FL
Pulled the poweplant from the colt. I am dedicated now...going to switch it up for awhile and let the colt take a break. I never drive it anyways its a garage queen plus head gasket was starting to slightly push coolant under high boost. More toto come hopefully getting motor/tranny mounted in the van by this weekend and start fitment for different turbo/intake setups. I would ideally like to keep AC.

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_________________
If it has Tits or a Turbo your gonna have problems...

89 Colt Gt AWD HX40
93 Summit AWD Van 5 speed (2.3 stroker soon)
92 Expo AWD Van Auto


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PostPosted: Tue Feb 05, 2013 10:09 pm 
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Member

Joined: Mon Jan 24, 2011 11:30 am
Posts: 58
Location: tampa florida
would you sell the colt??


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PostPosted: Wed Mar 27, 2013 11:39 pm 
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Spends Too Much Time Under The Hood

Joined: Sun Apr 06, 2008 12:35 am
Posts: 320
Location: Mary Esther, FL
Alright so update time....Got quite a bit more done over the past couple of months. I have been slowly working on it being I always have too many projects going on at once. Still have lots of little random things to finish but my main goal is to get it fired up and running. I have been studying DSM/CSM wiring schematics and digging through forums doing alot of learning over the last month. Previous owner partially spliced in 1g dsm ecu connectors to the summit ecu harness which saved me alot of work. So now I am just going through verifying things were wired correctly and finishing everything else needed to make the turbo motor run (distributor-to-coilpack/transitor/CAS, SD setup, knock, DSM throttle body sensors, Injector resistor box) There is probably more but that is what i am working on as of now. Hope to be part of the 4g63t powered van crew soon :supz:

Setup as of now to get it road worthy:

Motor 2.3 stroker
Manley rods
Mahle Pistons 9.5:1 pistons
100mm crank
1mm over valves
FP3 cams
Manley springs and retainers
crazy head work on ports and bowls
new timing components and water pump

Tranny
Rebuilt trans:
W5M33 center diff with end cap
96 W5M33 intermediate shaft with 2nd gear and dual syncro
93 W5M31 input shaft with W5M33 3rd and 4th syncros
96 W5M33 ½ and ¾ shift rails with forks
93 W5M31 5/R shift rail and 5th gear with 96 W5M33 reverse brake and wave spring
PTT Twin Disk

Turbo
Blox T3 manifold
Tial 44mm wastegate
Precision 30r BB turbo
Custom 4bolt downpipe

DSMlink V3 Speed Density
Omni 4 Bar Map
GM IAT
Precision 1000's
Walbro 255 Fuel pump
Aeromotive 1000 FP regulator w/ braided lines
Magnus SMIM
Rebuilt 1G 63mm Throttle body
JRC FMIC

Engine shots

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Some engine bay cleaning not great but better

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Timing belt mount was demolished thanks Rockauto for the new one!

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Timing components replaced w/ new water pump and twin disk/tranny bolted on

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And its finally bolted in...

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Johnny racecar FMIC installed

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Intake and exhaust setups on

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My current status with wiring i need some pigtails!! help! --------> http://www.4g61t.org/forum/viewtopic.php?f=67&t=37648

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Thats just looks bad lol...

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_________________
If it has Tits or a Turbo your gonna have problems...

89 Colt Gt AWD HX40
93 Summit AWD Van 5 speed (2.3 stroker soon)
92 Expo AWD Van Auto


Last edited by Damills on Fri Apr 19, 2013 12:05 pm, edited 1 time in total.

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PostPosted: Thu Mar 28, 2013 7:08 am 
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Some call me a god
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Joined: Mon May 18, 2009 8:53 pm
Posts: 1494
Location: Seattle, WA
Very nice, man this thing is going to haul :prayer:

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89 Mirage Billet 20g 63t 12.4@120 417whp 400wtq @ English Racing.
89 Colt GT E316g
06 Silverado SS
07 ZX6R


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