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Here is my swap so far
http://4g61t.org/forum/viewtopic.php?f=57&t=21026
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Author:  adamrx7 [ Mon Apr 23, 2007 10:31 pm ]
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I paid 75$ for my shortened drive shaft. they sd next time would be just as cheep if not cheeper.

Author:  colt200 [ Mon Apr 23, 2007 11:36 pm ]
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Well, not sure what the shop rate is where you guys are, but its $75-85 per hour where I live (the oil patch has driven that up). I was told from the local shop it would be 3-4 hours labour plus what ever parts are needed.

Author:  Red Sleeper [ Tue Apr 24, 2007 12:57 am ]
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They dont charge by hour at this one. they charge by job i guess... 90 to do the welding, and 45 for the steel

Author:  colt200 [ Tue May 01, 2007 1:14 am ]
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Picked up the drive shaft, rear brake pads, rear calipers, and rear rotors today. U-joints will be in tomorrow.

Completed the fuel line install, except for the last 16 inches in the engine bay (got to wait until its the last thing so I dont install it where something else is).

Fuel lines to the fire wall:
http://www.putfile.com/pic.php?img=5358447

Over the rear diff (still got to cut and connect the return line):
http://www.putfile.com/pic.php?img=5358446

Me hardly working like normal:
http://www.putfile.com/pic.php?img=5358445

Author:  Bill Spruill [ Tue May 01, 2007 7:08 pm ]
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I am sure that it is just the camera, but those fuel lines look like standard "gas pipes." What sizes are they? Mine are standard tubing 7mm OD.

Author:  colt200 [ Wed May 02, 2007 9:47 am ]
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Stainless steel tubing, made by Swagelok. 1/2'' O.D. Rated at 2500 PSI, burst pressure of over 5000 PSI. All the unions and fittings are stainless steel too, just over $300 if I were to pay for it. We use it in the oil patch here to transport gas/liquid stuff.

Author:  Bill Spruill [ Wed May 02, 2007 11:12 am ]
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Yeah. That's a little overkill. We will only get around 60psi on the 7mm, but that ss does look good, and the price was right. A "little" oversize will increase fuel flow without upgrading fuel pump.

Author:  LILEVO [ Wed May 02, 2007 6:19 pm ]
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It looked like electrical pipe to me! I was like :huh:

Author:  colt200 [ Wed May 02, 2007 8:34 pm ]
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Drive shaft is mounted, fuel lines are now bolted instead of the self tapping screwings. Intake manifold on, rear engine mount is in the way of the shifter cables - might need to make a new bracket for the cables.

Oh yeah almost forgot, had to assemble the waste gate and make some gaskets. Its on now too, just need a new diaphragm, its getting pretty worn.

Author:  colt200 [ Thu May 03, 2007 12:22 am ]
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Got the shifter cables setup, its going to take some practice going into 5th, the difference from 4th to 5th is about 1 inch.

Engine bay almost done:
http://www.putfile.com/pic.php?img=5373602

Drive shaft mounted:
http://www.putfile.com/pic.php?img=5373601

Author:  colt200 [ Thu May 03, 2007 9:53 pm ]
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Started it today, yay! Ran it for 20 seconds, good thing I shut it off after that because I forgot to bolt up the oil return line from the turbo to the oil pan. Leaked about 1/2 cup of oil out, maybe one cup. Picked up the slim fan tonight too, along with a new air filter/intake pipe.

Just got to install and fix that stuff tomorrow, install 12 bolts for the drive shaft and rear cv joints, then remove a broken bolt from a caliper and its done. Finally.

Forgot about the suspension, got to lower the front.

Author:  colt200 [ Mon May 28, 2007 1:35 am ]
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Well, its now driveable, and holy sheep shit does it like to go. I let off the throttle at 16 psi in first gear when it started to get loose in the rear, plus the wastegate is still not functional so I had to bring the throttle down some. I need a way stiffer setup in the rear as I think it was near bottoming out when I was on the throttle.

I only drove it a block so far, and am loving it, now to install the touch screen in it so I can read all the gauges again.

Author:  dsm_gvr_4 [ Mon May 28, 2007 10:32 am ]
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Nice...Are you going to take that on Sept 1st joe?

Author:  colt200 [ Mon May 28, 2007 10:51 am ]
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Yep, I just need to find a trailer to haul it on because I can see myself wrecking something on it. 2.5 hour tow truck is too costly.

Author:  dsm_gvr_4 [ Mon May 28, 2007 10:57 am ]
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rent a UHual trailler.

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