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 Post subject: awd conversion thread
PostPosted: Sun Dec 31, 2006 3:27 am 
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CSM Junkie
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Joined: Thu Mar 11, 2004 3:08 am
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Location: ogden ut
so i have just got a 90 gsx i know i need to cut the trunk out and weld it up

and i know jason did a write up on this but i need set by step instructions people have did it but no one ever has given exact details or step by step pictures through the process

so heres my questions

what else needs to be welded in?

what do i do tto make the drive line fit itself?

how do i make it shorter?

and pics are and feedback appreciated

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 Post subject:
PostPosted: Sun Dec 31, 2006 3:33 am 
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2nd Banana
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Location: San Diego, CA.
http://forum.4g61t.org/viewtopic.php?t=19874

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91 GSX - 511fwhp and 352 lb/ft 25psi 110 octane, 7.68 @ 95.9mph 1/8th 21psi 91 octane, 11.93 @ 112.9mph, 117.7mph best trap speed, 20psi 91 octane
98 Volvo S70 T5 - DD

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 Post subject:
PostPosted: Sun Dec 31, 2006 3:47 am 
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Weee buy it!

VIDEO documented step by step every step of the way! Full parts list, lengths, sizes, dimensions, BAM!


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 Post subject:
PostPosted: Sun Dec 31, 2006 11:04 am 
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Some call me a god

Joined: Sun Nov 03, 2002 8:01 pm
Posts: 1108
Location: Sask. Canada
The video would be the easiest way, as I dont think anybody ever said stuff that you want to know. Like the length of the drive shaft, whats required to make the brakes work...

There is lots of info in this site for the conversion but its not that detailed.

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 Post subject:
PostPosted: Sun Dec 31, 2006 1:18 pm 
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CSM Junkie
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Location: ogden ut
no disrespect jason since you prolly know th awd setup better than anyone, but 50 is kinda high.........BUT

i will pay it

email me i don't have paypal but i would send a money order, so email me

_________________
my three diamonds beats your 5 LITERS

95 tsi awd- 13.78
91 summit- A.K.A the blue bastard- swapin that beeeotch as we speak


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 Post subject:
PostPosted: Mon Jan 01, 2007 12:25 pm 
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Some call me a god

Joined: Sat Feb 21, 2004 9:36 pm
Posts: 1031
Location: Fburg, VA
$50 seems fair if not a little on the low side IMO. Its a 2 disc set that outlines all the information and procedures needed to complete the swap, what more can you ask for? Information is not free, that is why people pay to go to college. This information is valuable because he is doing the difficult task of shooting footage and handing out rare knowledge for one of the coolest and rarest swaps you can perform.

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 Post subject:
PostPosted: Wed Jan 03, 2007 4:50 pm 
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CSM Junkie

Joined: Wed Aug 28, 2002 11:57 am
Posts: 750
Location: Chesapeake, VA
It's just the thing that you want to keep as a reference item even if you don't intend to do this. Someone you know will want the info. sometime.

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 Post subject:
PostPosted: Tue Jan 09, 2007 10:20 pm 
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CSM Junkie
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Location: ogden ut
well i do have one question that i don't think jason knows............


what needs to be done to the drive shaft to make it fit the hatch?

_________________
my three diamonds beats your 5 LITERS

95 tsi awd- 13.78
91 summit- A.K.A the blue bastard- swapin that beeeotch as we speak


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 Post subject:
PostPosted: Tue Jan 09, 2007 11:05 pm 
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abnormal

Joined: Sat Mar 11, 2006 4:34 pm
Posts: 436
Location: New port richey/tampa,florida
Quote:
well i do have one question that i don't think jason knows............


what needs to be done to the drive shaft to make it fit the hatch?
in the dvd it says it needs to be shortend


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 Post subject:
PostPosted: Tue Jan 09, 2007 11:48 pm 
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Joined: Fri Aug 16, 2002 9:00 am
Posts: 2379
Location: Chantilly, VA
and jason has said that in the past. the hatch's are much shorter than the sedan's and 1g awd's. i remember a discussion on the various ways to shorten it (though i think the only GOOD way was to cut it and weld it back together again, but then that would be your weakest spot of the driveline or something. it might still be on here, i haven't exactly searched for it or anything.


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 Post subject:
PostPosted: Tue Jan 09, 2007 11:49 pm 
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Some call me a god

Joined: Sat Feb 21, 2004 9:36 pm
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Location: Fburg, VA
A hatchback's wheelbase is 3" shorter than a 1st gen DSM's wheelbase. Not sure that's how much needs to be shortened but I assumed it had to be to some extent.


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 Post subject:
PostPosted: Tue Jan 09, 2007 11:59 pm 
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Location: Chantilly, VA
ok, just googled a little bit and there are driveshaft shops out there that shorten and balance the driveshafts so i'm thinking that's the best bet. never thought of balancing it and that would DEFINITELY be a good thing to have done if you're shortening it.


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 Post subject:
PostPosted: Wed Jan 10, 2007 12:32 am 
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Some call me a god

Joined: Sun Nov 03, 2002 8:01 pm
Posts: 1108
Location: Sask. Canada
Any heavey duty 4X4 shop should be able to shorten it and balance it, thats where I plan on getting mine done. I figure if its good enough for a big block v8 with over 400hp to go hill climbing/mud bogging, it should be enough for a light hatchback. for anybody that wants to know, a electric motor rebuild shop will be able to balance the brake rotors.

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 Post subject:
PostPosted: Wed Jan 10, 2007 3:08 am 
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Some call me a god

Joined: Tue Mar 08, 2005 6:39 pm
Posts: 1599
Location: Cincinnati, ohio
Whats all this talk about getting the brakes to work? i dont get it?


Is there something i missed?

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